Manufacturing ERP Modernization

Manufacturing ERP Modernization

we engineered a predictive operations system for a manufacturing unit, improving dispatch accuracy by 64% and cutting downtime by 22%.

Challenge

a leading chocolate manufacturer was grappling with an outdated system. manual dispatch reports, excel-based stock tracking, and delayed updates led to significant material wastage (17%) and inefficient production scheduling.

Solution

we replaced their legacy system with a modern, ai-driven erp. this new platform provided real-time visibility from inventory to dispatch, using predictive analytics to optimize the entire production lifecycle.

Results

the new system reduced material wastage from 17% to 6%, improved dispatch accuracy to 96%, and provided the leadership with real-time analytics, leading to a 2.5x roi within the first year.

Key Metrics

Tangible results and measurable impact. Here's how we moved the needle.

Dispatch Accuracy

96%

+64%

Downtime

22%

-22%

Reporting Latency

85%

-85%

Overall ROI

2.5x

+150%

this project was a classic case of digital transformation. the client knew their manual processes were holding them back but needed a partner to architect a solution that was both powerful and intuitive for their non-technical workforce. our goal was to deliver end-to-end visibility and introduce predictive capabilities to their operations.

Building the Digital Factory Floor

we deployed a modular erp system built on a firebase backend with react-based dashboards. each module—from inventory management to order processing—was designed for simplicity. google cloud functions provided the serverless backbone for real-time data synchronization across different plants. the game-changer was the integration of vertex ai to forecast raw material needs and predict potential production delays, allowing for just-in-time scheduling and automated reorder triggers.

the visibility we have now is incredible. we’ve cut waste by more than half, and our planning is proactive, not reactive. invadecode delivered a system that has fundamentally changed how we operate.

the modernization project transformed the client’s operations from a series of disconnected manual tasks into a unified, intelligent system. by providing data-driven insights and predictive alerts, we empowered them to reduce waste, improve accuracy, and build a more resilient and profitable manufacturing process.

Tech Stack

Google Cloud Platform
Firebase
React
PHP

Services Provided

Software & ERP
AI & Automation
Consulting & ITES

have a project in mind?

get in touch

we're a globally distributed team with hubs in key cities. whether you have a project in mind or just want to chat about the future of technology, we'd love to hear from you.

pune (hq)

level 2, tower 4, wtc, kharadi, pune - 411014

hi@invadecode.ai+91 87660 12655

mumbai

802, Embassy Center, Nariman Point, Mumbai, Maharashtra - 400021

gandhinagar

OFFICE, 1008, Shreeji Signature Rd, Kudasan, Gandhinagar, Gujarat 382421

ambitionintoreality.